Metal slitting machine manufacturer to explain to you the performance and technical parameters of metal slitting machine.

1. Main performance

From the performance characteristics of metal slitting machine equipment analysis, the equipment actually has a variety of functions, which at the same time set the functions of laminating, slitting, rewinding and so on.

Therefore, for many customers, choosing this device can reduce the capital investment of buying multiple machines. At the same time, in the process of using the device, it can also reduce the labor cost caused by multiple people.

In order to meet the requirements of different users, this metal slitting machine equipment is also particularly flexible, which uses the upper and lower round knife cutting method, and the user can choose a straight knife or an air knife, which is very convenient. The winding of the equipment belongs to the upper and lower single-axis swing arm winding, adopts high precision gas sensitive correction, and is equipped with an independent discharge rack device. In addition, the receiving/discharging shaft of the equipment is controlled by magnetic powder clutch, the host adopts frequency conversion speed regulation, and the middle guide shaft is a high-precision aluminum alloy optical shaft.

2. Technical parameters of slitting machine equipment

The metal slitting machine can be used to cut different types of materials, such as film, paper and foam. Secondly, under normal operation, the mechanical speed of the device can reach 120 meters per minute, and the cutting speed can reach 5 to 100 meters per minute. The larger width of the machined material is 1300 mm.

During normal operation, the total power of the equipment is 7KW. This metal slitting machine device has a larger winding diameter of up to 1000 mm, a larger winding diameter of 350, and a slitting accuracy of ±0.1.

metal slitter operation precautions

metal slitter summer maintenance precautions

Structural composition and cleaning of metal slitting machine

metal slitter test machine pay attention to problems

Steps to buy metal slitting machine

A metal slitting machine is a type of equipment used for cutting and slitting metal coils into narrower strips or sheets. The performance and technical parameters of a metal slitting machine can vary depending on the specific model and manufacturer. However, some common performance and technical parameters to consider when evaluating a metal slitting machine include:

Coil width and thickness capacity: The maximum width and thickness of metal coils that the machine can process.

Slitting speed: The speed at which the machine can cut and slit metal coils.

Number of slitting blades: The number of blades used for slitting the metal coils, which can affect the precision and efficiency of the cutting process.

Uncoiler and recoiler capacity: The maximum weight and diameter of metal coils that the machine can handle on the uncoiler and recoiler.

Cutting accuracy: The precision and tolerance level of the machine in terms of cutting dimensions.

Material compatibility: The types of metals and materials that the machine is designed to cut, such as steel, aluminum, copper, etc.

Electrical power requirements: The voltage and power consumption of the machine.

Control system: The type of control system used to operate the machine, such as manual, semi-automatic, or fully automatic.

It is recommended to consult the manufacturer or supplier of the metal slitting machine for detailed information on the specific performance and technical parameters of a particular model.

metal slitter blade selection and installation

How are metal slitter blades selected and installed? Come and learn together!

The blades of metal slitter equipment also need to have good toughness to minimize the occurrence of chipping, and the surface finish of the blades must be high, usually requiring fine grinding to achieve. Of course, these are comprehensive considerations in terms of cost, efficiency and quality. The most ideal state is to further improve the quality and service life of the blade without increasing the cost.

For example, if the thickness of the processed sheet is between three millimeters and seven millimeters, and the daily processing amount is relatively large, then the blade quality requirements for the slitter equipment are relatively high. In general, the hardness requirements for the blade should be above 65HRC. Secondly, it has good wear resistance, otherwise frequent tool changes will be required in production. This will inevitably affect the production quality and production efficiency.

The meaning of the slitting actually refers to the longitudinal cutting of the steel plate, so that the width of the steel plate changes, such as: the width of the steel plate is 100 mm cut into two plates with a width of 50 mm. At this time, you need to use the slitter equipment. In this equipment, it is clear that the blade plays a crucial role.

In actual work, if it is found that there are more obvious burrs on the cut of the plate after cutting, it means that the tool has appeared greater wear, which has affected the quality of the cutting. In view of this situation, the user needs to replace the new qualified slitter blade in time. When installing the blade, it should be carried out according to the actual size needed.

metal slitter operation precautions

metal slitter summer maintenance precautions

Structural composition and cleaning of metal slitting machine

metal slitter test machine pay attention to problems

Steps to buy metal slitting machine

Selecting and installing the right blades for a metal slitting machine is crucial for achieving efficient and accurate cutting results. Here are some tips for blade selection and installation:

Blade Selection:

Material: Choose blades made from high-quality materials such as tool steel or carbide, depending on the type of metal being slit. Carbide blades are more durable and wear-resistant, making them suitable for cutting harder metals.

Blade Type: Select the appropriate blade type based on the thickness and hardness of the metal being processed. For thicker and harder metals, use blades with a higher hardness rating.

Blade Size: Ensure that the blade size (width, thickness, and length) matches the specifications of the slitting machine and the desired cutting dimensions.

Blade Edge: Consider the type of blade edge (e.g., razor-sharp, serrated) depending on the material and finish requirements of the cut edges.

Blade Installation:

Safety Precautions: Before installing blades, make sure to follow safety guidelines, such as wearing protective gear and ensuring the machine is switched off.

Blade Alignment: Align the blades properly to ensure even and accurate cutting. Check for any misalignment or damage before installation.

Blade Tightness: Securely tighten the blades in place using the appropriate fastening mechanisms provided by the machine manufacturer.

Blade Maintenance: Regularly inspect and maintain the blades to ensure sharpness and optimal cutting performance. Replace worn or damaged blades promptly.

Test Run: After installing the blades, perform a test run with a scrap metal coil to check the cutting quality and make any necessary adjustments.

If you are unsure about blade selection or installation, it is recommended to consult the manufacturer or a professional technician for guidance and assistance. Improper blade selection or installation can result in subpar cutting quality, increased wear on the machine, and safety hazards.

Steps to buy metal slitting machine

metal slitting machine can cut steel of certain material and thickness to produce required products. Can effectively improve cutting efficiency and cutting quality; Can effectively save steel and consumables. Below, the slitting machine manufacturers to briefly introduce the steps of purchasing metal slitting machine with us.

First, select the metal slitting machine model

At this time, the user needs to specify in advance the material and thickness it needs to cut, including the requirements for cutting speed and cutting quality, so that the specific type can be determined first, such as transverse or longitudinal cutting production line.

Second, consider the specific configuration of metal slitting machine

For metal slitting machine, at this time, we need to select specific configurations according to the properties of raw materials and specific cutting requirements and processes, especially the cutting thickness and perforation capacity, such as stainless steel coil, hot rolled plate or cold rolled plate, of course, we also need to pay attention to the thickness of the steel coil.

Steps to buy metal slitting machine

Third, investigate the specific structure and production accuracy of metal slitting machine

In particular, the quality of the key components, such as the quality of the rack and pinion, the quality of the guide rail and the reducer, and the verification of the accuracy of the cutting machine, because these components are often related to the final production quality.

Fourth, investigate the stability and reliability of the entire system of metal slitting machine

Obviously, whether the metal slitting machine can maintain good stability will have a great impact on the later use. If the stability is poor, it will not only easily cause a series of failures, but also greatly shorten the service life of the metal slitting machine. And it will also affect the production efficiency of enterprises.

The above is the sharing of the steps to buy metal slitting machine brought by the slitting machine manufacturer. For more information about the slitting machine, please pay attention to our company's official website.

Here are the steps to consider when buying a metal slitting machine:

Determine Your Requirements: Identify the specific requirements of your metal slitting operation, including the type of metals you will be cutting, the thickness and width of the coils, the desired cutting speed, and any other special features you may need.

Research Suppliers: Look for reputable manufacturers or suppliers of metal slitting machines. Consider factors such as their experience in the industry, customer reviews, and the range of products they offer.

Request Quotes: Contact multiple suppliers and request quotes for the metal slitting machine that meets your requirements. Compare prices, specifications, and after-sales service offerings.

Check Machine Specifications: Review the technical specifications of the metal slitting machine, including its cutting capacity, blade type, speed control, safety features, and automation capabilities.

Consider Customization Options: If you have specific customization requirements, discuss them with the supplier to see if they can accommodate your needs and provide a tailored solution.

Verify Warranty and Support: Ensure that the metal slitting machine comes with a warranty and that the supplier offers reliable after-sales support, including maintenance, repair services, and spare parts availability.

Arrange a Demo: If possible, arrange a demonstration of the metal slitting machine to see it in action and assess its cutting performance, speed, and overall functionality.

Finalize the Purchase: Once you have chosen the right metal slitting machine, finalize the purchase by signing a contract with the supplier, outlining the terms and conditions of the sale, delivery schedule, payment terms, and any other relevant details.

Arrange Installation and Training: Coordinate with the supplier to schedule the installation of the metal slitting machine at your facility and arrange for operator training to ensure proper use and maintenance.

Conduct Acceptance Testing: After the installation is complete, perform acceptance testing to verify that the machine meets your expectations and specifications before fully integrating it into your production process.

By following these steps, you can ensure a smooth and successful process of buying a metal slitting machine that meets your specific requirements and enhances the efficiency of your metal processing operations.

metal slitter test machine pay attention to problems

metal slitter test machine attention what is the problem? Next, the slitting machine manufacturer to explain to you.

1. Before starting the test, the staff also need to be familiar with and understand the specific operation process, and at the same time, strictly comply with the specific requirements for operation. This includes that operators should have the relevant qualifications and work experience, and should wear the appropriate protective equipment to ensure the safety of metal slitter handling.

2. Next, the staff also needs to carefully check whether all the line connections are normal, and the metal slitting machine should be energized after confirming that it is correct. Remember, after power, do not open the electric control door at will, and do not touch the electrical parts with your hand to avoid electric shock.

3. During the whole operation process, the staff must pay attention and operate the metal slitter in strict accordance with the requirements. Especially in the feeding, we must pay attention to control the coordination of the force and the fixed position of the feeding, so as not to fall off the raw materials and hurt the feet.

4. During the trial run of the metal slitter equipment, the staff should pay attention to the operation status of the equipment and ensure the accurate position of the metal materials on the uncoiler. When observing the operation of the equipment, keep an appropriate distance from the equipment and pay attention to safety.

5. After confirming that the test run of the whole metal slitter is good, it can be put into the formal operation to bring more benefits to the enterprise.

When testing a metal slitting machine, it is important to pay attention to several key areas to identify potential problems and ensure optimal performance. Here are some common issues to watch for during the testing process:

Cutting Quality: Check the quality of the cut edges of the metal strips produced by the slitting machine. Look for any signs of burrs, jagged edges, or uneven cuts, which may indicate blade alignment issues or blade wear.

Width Accuracy: Measure the width of the slit metal strips to ensure they match the specified dimensions accurately. Deviations from the target width could indicate issues with blade alignment, tension control, or material feeding.

Coil Alignment: Verify that the metal coil is properly aligned and centered during the slitting process. Misalignment can lead to uneven cuts, material waste, and potential damage to the machine components.

Blade Sharpness: Assess the sharpness of the slitting blades by examining the cut edges and inspecting for signs of wear or dullness. Dull blades can result in poor cutting quality and increased energy consumption.

Tension Control: Monitor the tension applied to the metal coil during the slitting process to ensure consistent and uniform feeding. Fluctuations in tension can cause wrinkles, edge waviness, or material buckling.

Speed and Acceleration: Test the machine's cutting speed and acceleration capabilities to determine if they meet the desired production requirements. Excessive vibration or noise at high speeds may indicate mechanical issues.

Safety Features: Confirm that all safety features, such as emergency stop buttons, overload protection, and interlocking guards, are functioning correctly to ensure operator safety during operation.

Lubrication and Cooling: Check the lubrication systems and cooling mechanisms of the machine to prevent overheating, reduce friction, and prolong the lifespan of the cutting components.

Software and Automation: If the machine is equipped with automation features or control software, test their functionality and responsiveness to ensure smooth operation and accurate control of cutting parameters.

Documentation and Reporting: Keep detailed records of the testing process, including any observations, measurements, and test results. Document any issues or anomalies encountered during testing for troubleshooting and future reference.

By paying close attention to these key areas during the testing of a metal slitting machine, you can identify potential problems early on, address them promptly, and optimize the performance and efficiency of the machine in your metal processing operations.

Structural composition and cleaning of metal slitting machine

Regarding the structural composition and cleaning and maintenance knowledge of metal slitting machine, I believe that many friends who have newly purchased equipment do not know. Below, the manufacturer of the slitting machine will briefly introduce it to us for reference only.

　　Structural composition of metal slitting machine:

　　metal slitting machine is mainly composed of upper and lower tool shaft, fixed arch group, active arch and synchronous lifting structure. Its components, the archway, have been cast and aged, and are also precision machined by a boring machine. As for the upper and lower tool shaft, it is successively processed by turning, high-frequency treatment, grinding, chrome plating and re-grinding and other multi-processing work, refined.

　　The structural composition of the metal slitting machine is subdivided. Its components include: Hydraulic loading trolley, transition bridge, discharge hydraulic trolley, metal slitting machine, edge winder, transition bridge, hydraulic expansion station, hydraulic internal expansion uncoiling, hydraulic clamp winder, hydraulic system and electrical control system.

　　metal slitting machine cleaning and maintenance:

　　1. Clean the metal slitting machine regularly to ensure its cleanliness;

　　2. regularly carry out a comprehensive inspection of the key parts of the oil pressure, if necessary, the sealing ring should be replaced to maintain the good sealing effect of the hydraulic device;

　　3. For motor bearings and transmission shafts, regular lubrication or replacement should be undertaken once a year.

　　In addition, the brake parts of the metal slitting machine should also be checked and adjusted regularly, preferably once a month. In addition, the coupling should also be regularly checked for wear, if found to be serious wear, it needs to be replaced.

　　The above is the sharing of the structural composition and cleaning maintenance of metal slitting machine brought by the slitting machine manufacturer. For more information about the slitting machine, please pay attention to our official website.

The structural composition of a metal slitting machine typically includes several key components that work together to efficiently slit metal coils into smaller strips. Here are the common parts found in a metal slitting machine:

Uncoiler: This component is used to hold and feed the metal coil into the slitting machine. It helps unwind the coil smoothly and maintain proper tension during the cutting process.

Entry Section: The entry section of the machine guides the metal coil into the slitting blades and ensures proper alignment for accurate cutting.

Slitting Blades: These sharp, rotating blades are responsible for cutting the metal coil into smaller strips. The number and configuration of the blades can vary based on the desired strip width and cutting requirements.

Strip Separators: Strip separators help separate and guide the slit metal strips away from each other after cutting, preventing them from sticking together or causing jamming.

Recoiler: The recoiler winds the slit metal strips into individual coils or spools for storage or further processing. It maintains tension and controls the winding speed to produce uniform coils.

Control Panel: The control panel features user-friendly interfaces and controls to set cutting parameters, adjust blade settings, monitor production speed, and troubleshoot any issues that may arise during operation.

Cleaning and maintenance are essential tasks to ensure the optimal performance and longevity of a metal slitting machine. Here are some tips for cleaning and maintaining a metal slitting machine:

Regular Cleaning: Clean the machine regularly to remove dust, debris, and metal shavings that can accumulate on the components and affect performance. Use compressed air, brushes, or vacuum cleaners to clean hard-to-reach areas.

Lubrication: Proper lubrication of moving parts, such as bearings, gears, and bushings, is crucial to reduce friction, prevent wear, and maintain smooth operation. Follow the manufacturer's recommendations for lubrication intervals and suitable lubricants.

Blade Maintenance: Inspect the slitting blades regularly for wear, damage, or dullness. Sharpen or replace the blades as needed to ensure clean and precise cuts. Proper blade alignment is also essential for optimal cutting performance.

Tension Control: Monitor and adjust the tension control mechanisms to maintain consistent tension on the metal coil during feeding and slitting. Improper tension can lead to material wrinkles, slippage, or misalignment.

Safety Check: Check all safety features, such as emergency stops, guards, and interlocks, to ensure they are functioning correctly and provide adequate protection for operators during operation.

Electrical System Inspection: Inspect the electrical components, wiring, and connections for signs of wear, damage, or overheating. Replace or repair any faulty components to prevent electrical issues or malfunctions.

Record Keeping: Keep detailed maintenance records, including cleaning schedules, lubrication procedures, blade replacements, and any repairs or adjustments made to the machine. This documentation can help track maintenance history and identify recurring issues.

By following these cleaning and maintenance practices, you can keep your metal slitting machine in top working condition, minimize downtime, and maximize its efficiency and lifespan in your metal processing operations.